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Is there a 3D printer that detects itself failing?
I woke up this morning to a huge, menacing blob of plastic building up around my nozzle. We've all been there. And it got me thinking...

Are there printers that have some sort of built in error detection?

I'm not technical enough to know the plausibility, but some seemingly reasonable cases would be:

- detect that filament is no longer extruding and Printing Air has begun
- detect massive buildup of plastic around filament
- detect that part has come dislodged from build platform

Then an error is detected, the print is paused, and a human is summoned
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sd3dprinting - We are developing printers that do just that: https://inventalator.com/project/evaluation/546154151548150200478f04

These printers currently have a 6 week lead time and are available exclusively through our Printer Farm service. Feel free to message me for more details.
9 years, 4 months ago
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kstichno - The new generation Makerbots have clog detection built into the extruders. They pause printing when a clog is detected giving you a chance to fix the issue and resume printing.
9 years, 4 months ago
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elpulpo - Hey there @tjones. I seem to recall there are a couple of printers with some of the error detection features you're describing. None I have any experience with though.

Far as printing air is concerned, you could run the printer power supply through a microswitch that's held closed by the filament. It would kill the print as soon as the filament ran out but I don't see an easy way to pause the print. My printer isn't open-source so I'm not totally familiar with RAMPS etc boards. There may be a "Pause" input pin, which could help.

Detecting if the work has become detached from the build plate presents more of a challenge and to be honest, I can't think of a way that doesn't involve cameras and something like a Raspberry Pi running some kinda bespoke image analysis software. Probably easier just to run a webcam and periodically check progress. Yeah. Not ideal but that's one heck of an ask.

Not sure what you mean but "buildup of plastic around filament". You mean buildup of molten plastic around the tip of the hot-end? TBH, I've never experienced that as a serious issue. Just check before each print and de-gunk the tip every 25 hours or so of run time. Might be an idea to make sure the tip is good and flat with a very small radius around the outer edge.

A while ago, I toyed with the idea of designing a doohickey that would detect all manner of errors and could be fitted to any FDM printer. TBH, I ran out of steam trying to do it alone. Anyone fancies warming the concept over, bung me a howdy. :-)

Cheers!

Andy
9 years, 4 months ago
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tjones - @sd3dprinting : sweet! what error detection features are you including your rig?

@kstichno : didn't realize new mb's had this. i wonder if they work as well (read: not well) as the rest of the machine!

@elpulpo : i think your doohickey is a great idea. Also, "bung me a howdy" is the best phrase I've heard all month!
9 years, 4 months ago
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printedsolid - Check out this thread for a solution that works on sailfish (makerbot and clone) and Marlin firmware. The sailfish solution is a little bit more robust, but bother work. http://forums.robo3dprinter.com/index.php?threads/filament-monitor.3335/
9 years, 4 months ago
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elpulpo - That's a cool product at a decent price! Not quite what I had in mind but then, there are many ways to skin a cat. :-D
9 years, 4 months ago
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elpulpo - @sd3dprinting Do you have a website?
9 years, 4 months ago
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sd3dprinting - We developed the failure detection modes in a technology which we call ABE:
http://sd3dprinting.com/abe-adaptive-build-environment/

We have developed that further and have come out with two cloud based printing platforms which we call "3D Genie" (dual, air cooled) and "Jarvis" (quad, liquid cooled). These printers include all the ABE tech plus additional cloud based automation including auto-ejection of prints, multi-week print queues and print QA verification systems. You will have to message me if you want more information on these systems as we are currently only offering access to them through a cloud based 3D printing hosting solution which we call The Printer Farm:
http://3dprint.com/5198/sd3d-3d-printer-farms-abe/
http://www.fabbaloo.com/blog/2014/6/1/a-printer-farm-for-your-3d-printer
9 years, 4 months ago
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sd3dprinting - @tjones we include several error detection features not only pertaining to the filament jamming, but also detecting the multitude of other failure modes that occur in 3D printing. We then feed that data back to the cloud to actively prevent failures from occurring down the line, across the network.
9 years, 4 months ago
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3 years, 1 month ago
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